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Van conversion mattresses and cushions — custom built in Melbourne

Van Conversions · Australian Made · Handcrafted in Melbourne

Your build.
Your dimensions.
Made to last.

You've invested in your build. Now invest in what you sleep on. Custom-cut mattresses, seat cushions, and soft furnishings for van conversions of every layout — Australian-made, cut to your exact dimensions, finished by hand in Melbourne.

✂️ Wheel arch cutouts 📐 Any layout, any angle 🛏️ Seat-to-bed conversions 🧵 Cushion covers & bedding 🇦🇺 Made in Melbourne ⚡ Same-day quotes
✂️ Cut to Your Exact Layout
🔧 DIY Builds & Trade
🇦🇺 Made in Melbourne
📸 Photos Welcome
💬 Free Same-Day Quotes

Who We Build For

Made for the builder.
Finished for the road.

🔧
DIY Van Builders
You've done the hard yards yourself — framing, lining, cabinetry, electrics. The last thing you want is a mattress that doesn't fit the space you hand-built. We work with your exact measurements, your sketches, your photos. No judgement, no minimums. One-off orders welcome.
Get a quote for your DIY build →
🏗️
Professional Converters
You need a reliable supply partner. Consistent quality, consistent spec, consistent turnaround. We work to your schedules and supply to your workshop or direct to your client.
Apply for a trade account →
🚐
Existing Van Owners
Already converted but the mattress doesn't fit right, or the foam is shot, or you just want something better? We can replace or upgrade what's there. Send us a photo of your current setup and we'll quote a replacement that drops straight in.
Get a replacement quote →
Van conversion interior

Why CCC for Van Builds

Eight years in custom
furniture. Now every
cut is for your van.

"I spent eight years in the custom furniture industry before I built CCC. Van conversions are where that background really shows — every cutout, every weird angle, every awkward corner. I've seen it all and I know how to handle it."

Most suppliers call standard rectangles "custom." We cut to your actual floor plan — wheel arches, angled ends, L-shapes, split pieces, rounded corners. The same precision we applied to eight years of high-end furniture, applied to your van. Send your measurements or photos and we'll build something that genuinely fits.

Send Us Your Layout →

What We Make

Every piece.
Exactly fitted.

CCC mattress in van conversion
🛏️
Van Mattresses
Custom-cut to your exact floor plan. Wheel arch cutouts, angled ends, L-shapes, split pieces. High-density supportive foam with optional memory foam topper. Removable Tencel Knit cover.
Comfort Plus or Ultimate Comfort foam system →
🪑
Seat-to-Bed Cushions
Bench cushions and dinette configurations that work both ways — firm enough to sit on, comfortable enough to sleep on. Any layout, any hinge configuration, any fabric.
Single-piece or modular configurations →
🛋️
Cushion Covers & Backs
Backrests, arm rests, bolsters, day lounges. We match your dimensions, your fabric, and your style. Covered in Tencel Knit or your own material — bring us your vision.
Custom fabric options available →
🧵
Custom Fitted Sheets
Fitted sheets made to your exact mattress shape. Weave Home Ravello linen in 9 colourways — or we can source to your spec. Non-standard dimensions, wheel arch accommodations, all handled.
From $50 for a custom cut →
🛡️
Mattress Protectors
Custom-cut waterproof mattress protectors for any van layout. Same sizing as your mattress — wheel arches, angles, split cuts all accommodated.
Quoted alongside your mattress →
RTT Upgrades
Running a rooftop tent alongside your conversion? We cut for any RTT brand. MW Toolbox Motop in stock, every other brand made to order within 2–3 weeks.
Any brand, same-day quote →

Vans We've Built For

Your van is on
the list.

Toyota HiAce
LWB · SLWB · Commuter · Campervan
Australia's most converted van. Every layout — including the rear wheel arch that catches everyone out.
Mercedes Sprinter
LWB · XLWB · High Roof · All years
The international favourite. Wheel arches sit right in the sleeping zone — we've done them all.
Volkswagen Transporter
T5 · T6 · T6.1 · Caravelle
Compact builds, clever layouts. Pop-tops, fold-flat beds, L-shapes — we've done them all.
Ford Transit
MWB · LWB · Custom · High Roof
One of the most popular DIY builds. Great floor plan, slightly annoying wheel arches — handled.
Land Rover Discovery
Disco 3 · Disco 4 · Disco 5
Our own build. We know it inside out — literally.
Your Van
Any make · Any model · Any year
Not listed? If you can measure it, we can build it.
Don't see your van? Send us your make, model, and layout and we'll quote it. We've built for more vans than we can list here.
Get a Quote →

Customisation Options

Precision cuts for
every build.

🔧
Wheel Arch Cutouts
The single most common request we get. Measure the arch position from the side and end walls, tell us the height, and we'll cut around it precisely. Photos always help.
📐
Angled & Tapered Ends
Beds that narrow toward the cab, angled foot ends to clear doors or cabinetry — we cut to your exact angle. Give us the width at both ends and the length.
Rounded Corners
Soft or tight radius rounded corners on any edge. Common in modern van builds where the cabinetry has soft lines. Specify the radius or we'll recommend one.
🔀
L-Shapes & T-Shapes
Seat-to-bed layouts, slide-outs, corner configurations. Multi-piece cushion sets that fit together cleanly. Tell us your layout and we'll figure out the pieces.
↕️
Custom Thickness
Standard 15cm or 20cm depth, or specify what your clearance allows. We'll recommend the right foam depth based on your available height and how you're using the space.
✂️
Split Pieces
Two or more pieces that work as a single mattress. Common where a hatch or storage lid needs to open underneath. Clean joins, no visible gaps.

How to Measure

Send us your layout.
We'll handle the rest.

01
Measure length at the longest point
Head to foot along the sleeping surface. Include any angled sections — measure the longest dimension and give us both ends if it tapers.
02
Measure width at widest and narrowest
Most van beds are not parallel. Measure both ends. Note where wheel arches, storage lids, or cabinetry cuts into the sleeping area.
03
Note all cutouts and obstacles
Wheel arches — position from each wall and height above the bed platform. Rounded corners — which corners and approximate radius. Splits — where they need to fall.
04
Take photos and send them through
A top-down photo of your bed platform tells us more than most measurement descriptions. Send photos after we reply to your quote and we'll confirm everything before cutting.
Van mattress detail
DIY Builder Tip
Don't stress if measurements aren't perfect — we confirm everything before cutting. Send your best numbers and photos and we'll sort it.
📸
Photos are goldTop-down photos of your platform, close-ups of wheel arches and corners. Send them after we reply.
We confirm before cuttingNothing gets cut until you've approved the spec. No surprises.
💬
Same-day quotesMost quotes back within a few hours on business days. Free, no obligation.
Van build — Comfort Camping Co.

Discovery Diaries · Our Own Build

We're building
one ourselves.
Follow along.

A 2016 Land Rover Discovery 4. A golden retriever named Harlow. A solo VIC→WA traverse. We're documenting every decision — and the CCC mattress was the first one we made. Follow the full build on the journal.

Vehicle2016 Land Rover Discovery 4
Electronics12V or 240V — still deciding
WaterNiche Outdoors
PowerVictron — because why not the best
SleepingCCC Custom Van Mattress ✓
Follow the Build →
Van conversion interior Van conversion cushions

The Process

Simple from first
message to fitted.

01
Send Your Layout
Fill in the form below with your measurements, van make and model, and what you need. Attach photos or sketches if you have them — the more the better, but don't stress if it's rough.
02
We Quote Same Day
We review your brief and come back with a custom quote, usually the same day on business days. Free, no obligation. We'll ask any clarifying questions at this point.
03
Spec Confirmed, Then Cut
We confirm every dimension with you before cutting. Nothing goes ahead without your sign-off. Once confirmed, we get to work in Melbourne.
04
2–3 Weeks to Your Door
Cut, finished, and flat-packed in Melbourne. Delivered anywhere in Australia. Unbox, unroll, drop into your van. Done.
🔧

The DIY
builder.

We love working with DIY builders. You've done the hard work. The last thing you need is a mattress that doesn't fit the space you built. Send your measurements, photos, sketches — one order is fine.

Single orders welcome — no minimums
Work from your photos and sketches
Confirm spec before anything is cut
Free same-day quotes
Direct line to Chloe for questions
Get a Quote for My DIY Build →
🏗️

The professional
converter.

We're the sleep supplier for van converters who care about the finish. Consistent quality, consistent spec, consistent turnaround — every build. Trade pricing available based on volume. We supply direct to your workshop or straight to your client.

Trade pricing for regular builds
Consistent spec across repeat orders
Supply to workshop or direct to client
2–3 week turnaround on every order
Direct relationship with Chloe
Apply for a Trade Account →

From Our Community

The builds speak
for themselves.

★★★★★

"Custom cushions and bedding that transformed our van. Wheel arch cutouts were perfect — dropped in with zero gaps. Quality and comfort are unmatched."

Ben & LaurenDIY van conversion · MelbourneToyota HiAce LWB
★★★★★

"Sent photos of my rough platform, got a quote same day. Two weeks later it was in and fit perfectly. Delivered beyond expectations."

MichaelDIY builder · SydneyMercedes Sprinter LWB
★★★★★

"As a professional converter I needed a reliable sleep supplier. CCC is exactly that. Consistent quality, consistent spec, and my clients always notice the difference."

Josh R.Professional converter · BrisbaneMultiple builds
★★★★★

"Other suppliers said my L-shape was too complicated. Chloe said no problem, quoted same day. The cushion set is incredible — better than anything I'd seen."

TashSolo DIY build · AdelaideVW Transporter T6
★★★★★

"Couldn't find anyone locally to do a split mattress with wheel arch cutouts. CCC quoted in hours, made it in two weeks. Saved my build timeline."

Dan & EmWeekend build project · PerthFord Transit Custom
★★★★★

"The seat-to-bed cushions are everything. Firm enough to sit on all day, comfortable enough to sleep on. Fabric quality is exceptional."

SamLong-term van lifer · QLDRAM ProMaster 2500

Get a Free Quote

Start your
quote here.

Van Conversion Quote Request

Fill in what you can. Don't worry if measurements aren't perfect — we'll confirm everything before cutting. Photos and sketches can be sent by email after we reply.

Quote request received!

We'll review your details and come back with a custom quote — usually same day on business days.

Your Details
Your Van
What You Need

Free, no obligation. Most quotes back same day. We'll ask for photos after we reply.

What Happens Next
💬
Same-day quoteWe'll review your details and come back within a few hours on business days.
📸
We'll ask for photosTop-down of your platform, close-up of wheel arches and corners. Helps us confirm spec.
Spec confirmed firstNothing gets cut until you've approved every dimension. No surprises.
📦
2–3 weeks from orderMade in Melbourne, flat-packed to your door anywhere in Australia.
Get in Touch Directly
📞 0468 928 786
✉️ Hello@comfortcampingco.com.au
📍 Melbourne, VIC 3134

Mon–Fri · 9am–5pm AEST
Professional Builders
🏗️
Building for clients? Trade pricing and accounts available. Apply here →

Precision made.
Delivered to
your door.

Send your layout — measurements, photos, or a sketch. We'll cut something made specifically for your van, by hand, in Melbourne.

Free same-day quotes — no obligation
Photos and sketches — more than welcome
Spec confirmed — before anything is cut
2–3 weeks — made in Melbourne, to your door
DIY or professional — we work with both
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